Australian Standard 1684 Part 2, Residential timber-framed construction, contains the following requirement: Boards over 85mm cover width shall be fixed with a minimum of two face nails at each joist....nails shall be skewed slightly to the vertical in opposing directions....the mechanical fixing shall be supplemented by a minimum 6mm bead of polyurethane or polymer flooring adhesive to the top surface of the joist (Clause 5.5.2.2). The problem with departing from this requirement is that if anything goes wrong, it will be pointed out that you haven't complied with the Australian Standard. Our Technical Design Guide #09 on flooring installation goes into the subject in more detail and may be helpful. A copy can be downloaded from our website free of charge via this link https://www.woodsolutions.com.au/publications.
Sending an SOS to the Wood Solutions team. Last June we had a custom spotted gum door made. By end of summer it had split at multiple ship-lap joins. We designed the door to have an internal steel frame (to eliminate cupping / warping etc). We used Hurfords (Coulee profile) Spotted gum cladding as internal & external face. The cladding sandwiched the steel frame & whiteboard core. The spotted gum was ran through a thicknesser down to 14mm to achieve the required overall door thickness of <50mm. The Spotted gum was glued using a joinery glue that set hard as a cats head (no flexibility). To achieve the contemporary look we wanted the profile to extend as a continuous line from bottom to top (not be interruped with horizontal top & bottom rails). The Spotted gum was oiled all sides & allowed to acclimatize for 6+ weeks. See photo's where the door has split. My question is... would using a flexible glue be recommended (or is this not advised with door construction)? if you would recommend a flexible glue - what make and model? Was running the door thickness to 14mm too thin for external application even though it was continuously glued? Are you able to assist with guidance how this construction method can be improved to mitigate this happening again? If you can't assist, can you please connect me with a custom door specialist that can help. We ultimately need to re-build the door to achieve the same aesthetic - top to bottom shiplap profile in spotted gum.